Did you know about the production of the L Shaped aluminum rail? The smooth finished product is a result of a superbly run Aluminum extrusion process. Being technically thought out, let us look at some tools that are essential ingredients of the Aluminum extrusion process. Please note that the tools and the process of Extrusion make the finished product look the way you want.
Tools used in Aluminum Extrusion
Every stage of the Aluminum extrusion process requires tools. Some commonly used tools are described as below
Billet
This is the starting point for any extrusion operation. It can be either a cast or a wrought product and is cut by a log. This log is explained as a long piece of aluminum alloy. A lot of factors impact the length of the billet. A standard billet would be 26 72 inches long with an outer diameter of 3 33 inches. Most billets have the outer diameter in the range of 6 9 inches. Please note that the Billet is used as the stock for the aluminum extrusion process.
Ram
In the extrusion process, the ram is used for applying pressure on the billet. The ram is found in different designs with each design capable of applying 100 15000 tons of hydraulic pressure. The pressing capacity will tell you the size of the extrusion.
Stretcher
The stretcher also known as a straightener can be employed in certain cases. The stretcher is only used in cases that require cold extrusion. It is possible that certain twists may have happened to the die during the extrusion thus far. The stretcher fixes these twists.
Saw
Did you know that the old generation saw could find use in the Aluminum Extrusion process? How is the profile given the appropriate length required? Simple, a designer uses the finish saw to give the length to the extruded profile. These saws have hundred carbide tipped teeth and are approximately 16 20 inches in diameter. In certain cases, lubricated saws are also used.
The mentioned four tools are used commonly in all aluminum extrusion processes. Apart from them, a lot of other packaging tools are also used to prevent the extruded profile any twists or cracks. How can we forget Lubricants that are so essential in imparting surface fluidity to the profile?
As said earlier, these tools make the aluminum extrusion process a success. Be sure to buy quality certified tools. You want these tools to be in their optimum performance. Only if these tools are working optimally will they be able to give you the best finished product. Purchase these tools from reputed manufacturers to avoid being cheated off duplicate tools.
One of the most important aspects of these tools is that they complement each other. Please note that the properties of aluminum only get enhanced through the extrusion process. This enhancement is only possible due to the design of these tools. Next time, if you are wondering if the aluminum product is not high in quality, think again! The extrusion process ensures that only high quality products are delivered.
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